We absolutely love the simplicity of a balloon buggy – it’s a quick and easy activity that provides a lot of fun, context for discussions around forces, as well as a base for design and experimentation.
The kit that we’ve put together includes everything you need to make 10 balloon cars:
- 10 die-cut cardboard chassis and wheels.
- 12 balloons.
- 10 tubes for nozzles (80mm) with elastic band to secure balloon.
- 20 wooden axles.

Building the Balloon Buggy is really simple. Start by carefully popping out the die-cut chassis and wheels from the card sheet, before over bending the folds and setting them at 90°. Then slide the wooden axles though the guide holes in the chassis before adding the wheels.

Then we move onto adding the balloon onto one end of the tube, securing it with elastic band, before finally clipping the pipe into place at the back of the buggy chassis. All that’s left to do then is inflate the balloon and launch your vehicle across the room!
Note: We recommend the use of a balloon pump to inflate the balloon, both for safety and hygiene reasons.

Take a look at the video below for a quick rundown of how to make and launch your buggy.
How can I use this with Students?
We have found that there are plenty of opportunities for STEM-based learning to take place when using balloon buggies:
- Discuss the forces that are involved whilst the vehicle is travelling.
- Consider the effects of:
- Adding more weight to the vehicle;
- Reducing the weight of the vehicle;
- Adding a 3D printed ‘nozzle’ into the pipe to adjust the airflow;
- Different wheels (thickness, diameter, material).
- Hold competitions amongst pupils:
- Win a drag race;
- Travel the furthest;
- Travel the fastest.
- Get creative and use your chassis as a starting point to model your own balloon-powered vehicles/toys.
- As inspiration for your own laser-cut versions – can you design your own Balloon Buggy chassis template?
- Design and create a ‘launcher’ to automate the release of your balloon buggy.
As you can see, there is plenty of opportunities to get creative and use our Balloon Buggy kit within the classroom! If you have any great ideas or examples of how you have used your kits, we’d love to see!


















